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Industries

Manufacturing

Every minute of downtime and every unit of wasted energy affects output and margin.

Credentials and standards
  • AVEVA Select Partner
  • IEC 62443
  • ISA-18.2
  • Cyber Security Act, 2020
Engineer walking through a process plantTalk to us about your operation, your data or your licences.Start a conversation

The operating data path

How TrustEdge connects manufacturing operations

We bring together plant assets, control systems, industrial data and operational insight to help you run a safer, more efficient and more reliable operation.

  1. 05 Decision

    Better decisions at every level.

    Operators respond sooner, engineers find root causes faster, and leadership sees performance across sites with confidence in the numbers.

    • Operators
    • Engineers
    • Leadership

    People

  2. 04 Intelligence

    Information people actually use.

    Data only creates value when the right people can see it clearly.

    • PI Vision
    • Dashboards
    • Operational analytics

    Level 4

  3. Secure conduit

    OT security separates the plant network from the enterprise network and protects the data path between them.

    • Firewall
    • DMZ
    • IEC 62443

    Level 3.5

    Enterprise networkOT network

  4. 03 Industrial data

    One trusted record of the operation.

    The AVEVA PI System collects high-fidelity, time-series data from across your control systems and stores it as a single, reliable history.

    • PI System historian
    • Asset Framework
    • Data quality

    Level 3

  5. 02 Control systems

    Reliable control at the plant floor.

    PLCs, DCS, SCADA and HMIs run the process minute by minute.

    • PLC / DCS
    • SCADA
    • HMI

    Levels 1–2

  6. 01 Plant

    Where operational data begins.

    Every pump, mill, turbine and line generates signals about how the operation is performing.

    • Machine states
    • Output and quality
    • Utilities
    • Changeovers

    Level 0

Data rises from the process to the people who decide. Levels follow the ISA-95 / Purdue reference model.

How TrustEdge helps

Our solutions for manufacturing

Each common challenge, and what we deliver for it.

  1. Downtime causes not recorded consistently

    OEE and downtime tracking

  2. OEE calculated by hand

    Machine data integration

  3. Energy use not linked to production

    Energy use per unit produced

  4. Also

    Production dashboards

In the operation

Where the data comes from

The signals that usually matter most in this sector.

  1. 01
    Machine statesRunning, idle and stop reasons from line PLCs.
  2. 02
    Output and qualityProduction counts, rejects and line speed.
  3. 03
    UtilitiesElectricity, compressed air, steam and water use.
  4. 04
    ChangeoversProduct changes and their duration.

Capabilities

Four capabilities. One operational outcome.

Data, automation, security and software, connected into one delivery path from the plant floor to the people who run the business.

01PI System & industrial dataArchitecture, Asset Framework, PI Vision.Explore capability 02Industrial automationControl systems, SCADA, HMI, integration.Explore capability 03OT cybersecurityAssessments and baselines aligned with IEC 62443.Explore capability 04AVEVA licensingNew licences, renewals and right-sizing.Explore capability

The result

Clear visibility of what is limiting production.

Next step

Talk to us.

Tell us about your site, your data and your operational goals, and we will arrange a time to talk.

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